Metal Expansion Joints

 

Overview

Metal expansion joints are typically manufactured using hydraulically formed (hydroformed) metal bellows.  For opportunities that require smaller or equal sizes, greater stroke length, or increased expansion, BellowsTech manufactures edge welded metal bellows expansion joints.

As the pressure or temperature of liquids and gases increase or decrease, an edge welded metal bellows can compress up to 75 percent and expand up to 25 percent of its standard free length.  Manufactured from stainless steel, special alloys, or Titanium, BellowsTech metal bellows offer a wide range of media compatibility.

Metal expansion joints can be manufactured in a variety of shapes, sizes and lengths.  With application details, BellowsTech engineers can design an expansion joint using standard tooling or custom configurations.  End pieces can also be designed or specified.  With in-house machining capability, lead time can be minimized and quality controlled.

Edge welded bellows expansion joints are capable of withstanding extreme temperatures, various media, and shock and vibration.  Metal bellows can be used from cryogenic temperatures to greater than 1200°F with proper material selection.  Certain rubber expansion joints can become brittle at cold temperatures and not reach high temperatures due to material properties.  With fourteen material options including stainless steel, Inconel, and Hastelloy, our metal bellows can withstand most common liquids and gases as well as many corrosive ones.  From sour gas and salt water to liquid and gaseous hydrogen, BellowsTech can meet customer media requirements.  Edge welded bellows also offer extreme flexibility to withstand and absorb shock and vibration in typical industrial applications.

For applications requiring higher pressure ranges, BellowsTech can offer thicker diaphragms or use two-ply bellows construction to add strength.  While the overall  flexibility will decrease, it is typically still greater than competing technologies.

Specifications - Metal Expansion Joints – PDF

Common Materials 316L SS, Inconel®, & Hastelloy® 276C
Thickness 0.002″ and up every 0.001″
Standard Leak Rate <1×10-9 std CC He/sec**
Size Ranges
Outside Diameter 0.358″ (9.0932mm) to 22.205″ (564mm)*
Inside Diameter 0.198″ (5.029mm) to 19.921″ (505.99mm)*
Shapes Round standard. Non-Round Available; Contact Factory.
Length Up to 96 inches (244 cm)
*For other dimensional requirements, contact the factory**Confirm leak rate with material selected.

Edge Welded Metal Bellows Diaphragm Specifications

Use the following table as a guide for configuring your metal bellows. BellowsTech currently offers over 90 standard sizes. The list can be sorted by each column, searched through the search box at the top-right and expanded by increasing the number of visible entries. For custom sizes, contact us and our design engineers will work with you to find the best solution.
Diaphragm # Outside
Diameter
(OD)
Inside
Diameter
(ID)
Mean effective
pressure area
MEA (inches^2)
Radial Span
(inches)
0036A0.3580.2000.06110.0790
0040A0.3960.2000.06970.0980
0048A0.4770.1980.08950.1395
0050A0.4960.2000.09510.1480
0060A0.5950.2600.14350.1675
0061A0.6080.2280.13720.1900
0067A0.6700.3940.22230.1380
0075A0.7500.2600.20030.2450
0080A0.8000.4000.28270.2000
0082A0.8210.5480.36800.1365
0083A0.8270.5750.38590.1260
0084A0.8380.5000.35150.1690
0089A0.8920.5920.43240.1500
0102A1.0220.6830.57080.1695
0103A1.0300.5400.48400.2450
0103B1.0300.5400.48400.2450
0103C1.0300.5400.48400.2450
0103D1.0300.5500.49020.2400
0108A1.0800.8600.73900.1100
0117A1.1700.7500.72380.2100
0118A1.1810.8860.83890.1475
0124A1.2400.6600.70880.2900
0125A1.2520.8580.87400.1970
0133A1.3301.0151.07970.1575
0136A1.3550.5400.70510.4075
0136B1.3621.0121.10660.1750
0136C1.3550.5400.70510.4075
0144A1.4370.9371.10660.2500
0150A1.5001.001.22720.2500
0151A1.5111.1861.42820.1625
0156A1.5600.8651.15470.3475
0163A1.6250.7501.10750.4375
0163B1.6250.9371.28880.3440
0165A1.6501.2401.63990.2050
0174A1.7381.3631.88810.1875
0175A1.7500.7501.22720.5000
0175B1.7501.0001.48490.3750
0176A1.7591.3051.84330.2270
0188A1.8750.9751.59480.4500
0189A1.8901.3902.11240.2500
0190A1.9001.5002.26980.2000
0193A1.9251.2001.91750.3625
0195A1.9501.5572.41490.1965
0200A2.1261.2502.07390.3750
0213A2.1261.6542.80550.2360
0219A2.1901.6902.95590.2500
0224A2.2441.6252.93920.3095
0225A2.2501.5002.76120.3750
0244B2.4371.9373.75650.2500
0244D2.4371.9373.75650.2500
0245A2.4501.6503.30060.4000
0260A2.6001.7803.76680.4100
0260B2.5952.1854.48630.2050
0263A2.6252.1254.43010.2500
0265A2.6502.0004.24560.3250
0270A2.7001.9504.24560.3750
0275A2.7502.1254.66640.3125
0275B2.7502.1254.66640.3125
0275C2.7501.6503.80130.5500
0276A2.7601.9654.38360.3975
0299A2.9902.2475.38510.3715
0300A3.0002.0004.90870.5000
0300B3.0002.0004.90870.5000
0317B3.1652.5856.49180.2900
0328A3.2832.8117.29180.2360
0331A3.3052.8107.34210.2475
0350A3.5002.7507.66990.3750
0368A3.6752.5307.55990.5725
0399A3.9902.6908.76200.6500
0403B4.0343.0859.95100.4745
0417A4.1703.70012.16130.2350
0420A4.2003.40011.34110.4000
0425A4.2503.20010.89790.5250
0472A4.7203.72013.98670.5000
0475A4.7503.03011.88470.8600
0490A4.9003.53013.95360.6850
0490B4.9034.32316.71310.2900
0497A4.9704.00015.79850.4850
0508A5.0774.13016.64430.4735
0545A5.4504.95021.23720.2500
0550A5.5004.50019,63500.5000
0550B5.5004.50019.63500.5000
0572A5.7224.47220.40420.6250
0572B5.7224.47220.40420.6250
0588A5.8805.12023.75830.3800
0675A6.7505.54229.66710.6040
0728A7.2835.90634.15490.6885
0775A7.7506.85041.85390.4500
0785A7.8506.25039.03630.8000
0787A7.8746.69341.66490.5905
0808A8.0837.15045.56180.4665
0925A9.2508.00058.42630.6250
0950A9.5008.50063.61730.5000
1099A10.99010.12087.49970.4350
1100A11.0009.50082.51590.7500
1110A11.1029.10280.15021.0000
1200A12.00010.00095.03321.0000
2221A22.20519.921348.44191.1420
Metal Expansion Joints

Typical Industries

Benefits

  • Media Compatibility in Extreme Temperatures
  • Petrochemical
  • Eliminates Springs and O-Rings
  • Leak Tight Seals
  • Pharmaceutical
  • Fourteen Material Options

 

Need Help with a Custom Design? Complete our online design form and a Technical Sales Engineer will respond to you within 24 hours with helpful advice.

Download our PDF Design Form


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